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Nylacasts UK facility is located in Leicester.

Centrally located in the UK for excellent transport links, the state of the art facility has a full manufacturing capability of over 10 million parts / annum, this includes:

  • Cast Polymer material production ~ for Wormwheel tyres
  • Advanced special machining facility producing steel hubs at un-paralleled speeds
  • Nylacast designed fully automated Hub / Ring Assembly lines
  • Full Machining cell to finish the wormwheel including:
    • Very close tolerance hub bores
    • Finish Gear-cutting to Din 8 or better
    • Automated gear de-burring
    • In-line product inspection
    • Now re-located to much larger modern premises with a view to future planned volume increases
    • Low Volume / Sample parts production cell ~ for fast prototype development


To better serve our existing customers in the Asia Pacific region and better address the market opportunity in this region, Nylacast Automotive opened a new manufacturing plant in Changshu, China in 2016.

Strategically located near to Customers, the Nylacast China facility offers a local manufacturer with a short supply chain

The Nylacast China facility has full capability to fully finish, inspect and despatch Wormwheels for the Asia Pacific Market

Full on-site machining capabilities include:-

  • Fully Automatic machining cells including poka yoke, quality monitoring and traceability marking
  • Auto Transfer of parts to bore finishing to very fine tolerance limits
  • Gear-cutting cells capable of DIN 8 quality or better Worm-Wheels
  • Fully Automatic gear de-burring
  • Fully Automated in line quality inspection system for certain key characteristics
  • Dedicated logistics area with easy access for articulated vehicles